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Custom-Made Solutions for Extruded Aluminium Products

Custom-made Aluminium for Moulding by GOLDSTAR METAL

Aluminium is a useful metal for both general household and industrial applications. Because it is so soft and lightweight, aluminium is especially suitable for industrial applications and can be cast, rolled, or formed easily using a variety of methods. Despite its malleability, aluminium is still strong and durable, making it a versatile building material. Aluminium resists corrosion and oxide reactions, so it does not rust. Additionally, aluminium is non-toxic and does not spark, making it a safe material for many applications.

The Extrusion Method for Aluminium Forming

There are various ways to form aluminium, but the most popular approach, especially for aluminium auto parts and accessories, furniture, and many industrial applications, is extrusion. GOLDSTAR METAL creates extruded aluminium and aluminium alloy products for clients in a variety of industries. 

The aluminium extrusion process starts when a large cylinder of material is heated to 450-500 degrees Celcius, so it is soft but remains in solid form. Then, the heated metal is pushed through a container with an extrusion die at the opposite end. As the material is pushed in, it exits through the die, moulding it into the desired shape.

There are many advantages to aluminium extrusion: 

  • It can be used to create parts with specific cross-sectional profiles.
  • The process is reliable and standardisable, so the dimensions and details of the resulting parts are very true to the template.
  • It can be used to create a range of part types, including solid, hollow, or semi-hollow, making it a useful forming method for parts in a variety of industries.

Profile Design Process

GOLDSTAR METAL provides both mould-making and aluminium forming services to help customers create the perfect product to fit their specifications. We use only top-quality materials and modern extrusion machinery to ensure all our products are well-crafted. Furthermore, our team has the design expertise to assist you with each step of the part manufacturing process:

Receive designs and samples from customers to understand part specifications

STEP 1

Receive designs and samples from customers to understand part specifications
Develop designs for the required moulds using CAD/CAM technology

STEP 2

Develop designs for the required moulds using CAD/CAM technology
Create moulds and present them for customer approval

STEP 3

Create moulds and present them for customer approval
Manufacture pilot run and present test parts for customer approval

STEP 4

Manufacture pilot run and present test parts for customer approval
Commence production for as many parts as required

STEP 5

Commence production for as many parts as required

GOLDSTAR METAL produces strong, durable, lightweight aluminium parts with a range of profile types for a variety of industries. We can manufacture aluminium parts for electronic applications, automotive parts, solar panel frames, robotics components, building and construction products, profile accessories, laboratory equipment, and furniture frames.

Electronic

  • Aluminium for Industrial
  • Aluminium for Industrial
  • Heatsinks for computers and other electronic equipment
  • Other electronics components

Automotive Parts

  • Aluminium for Industrial
  • Aluminium for Industrial
  • Side step bars
  • Body
  • Roof racks
  • Wheels
  • Accessories

Solar Cells

  • Aluminium for Industrial
  • Aluminium for Industrial
  • Frames and fittings
  • Module assembly jigs

Robotics Components & Laboratory Equipment

  • Aluminium for Industrial
  • Aluminium for Industrial
  • Aluminium for Industrial
  • Mechanical parts and accessories for robotics
  • Clean room parts

Furniture

  • Aluminium for Industrial
  • Aluminium for Industrial
  • Mirror frames
  • Table edge trim
  • Handles and hardware

Contact us to learn more about our made-to-order aluminium design and production services.

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